Manufacturing Process of Disposable Face Mask

Apr 05, 2022

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To start the production process, the non-woven fabric and melt-blown fabric need to be placed on the production line. Following this, they need to be pressed together by a machine in order to create a seamless bond between the two materials.

 


The machine features three inclined planes where the large non-woven fabrics are pressed and gathered, creating a unique "folded structure". Additionally, the machine's flattening mechanism ensures that the front of the mask is tightly compacted. Let me generate a highly similar content by rearranging the information provided above: The formation of a "folded structure" is achieved by gathering the pressed large non-woven fabrics along the machine's three inclined planes. Furthermore, the machine effectively flattens and compacts the face of the mask.

 

First, take the pressed cloth and cut it into small pieces. Be sure to lock the edges of each piece for durability.

 

When the mask is being produced, a metal wire, known as the nose clip, is aligned with the edge and fed in simultaneously. Once the mask is worn, the wire can be molded to fit snugly against the bridge of the nose, ensuring a secure seal.

 

The ear rope is fixed on the narrow side of the non-woven piece with metal wire by flattening it together with the crimp, thus completing the full mask.

 

The masks will undergo random inspections by the staff to determine their quality. Any masks that meet the necessary criteria will be segregated into the appropriate areas for disinfection and sterilization.

 

To maintain the quality and effectiveness of Disposable Face Masks, they need to undergo disinfection and sterilization before packaging and sale. The process is done in batches by sending the qualified masks to the disinfection room. The non-woven fabrics used for making these masks are not heat resistant, hence they are sterilized using ethylene oxide gas. This method ensures that the masks are free from any germs and viruses, making them safe for use. The properly disinfected and sterilized Disposable Face Masks are then packaged and sold to the market.